As many warehouse automation projects progress to the later stages, they often encounter the same bottleneck: The chassis of AGV and four-way shuttle vehicles is compact, and the internal space is extremely limited. The original integrated charging module is too large in size and there is insufficient space reserved for new vehicles, and the renovation of existing equipment is even more difficult. Once the vehicle structure is finalized, without the need for large-scale disassembly, modification of sheet metal, or re-wiring, the charging solution is difficult to be implemented. Many automation projects that were originally approved in the scheme review were ultimately forced to be postponed or downgraded due to the "charging module cannot be installed". This wasted the initial investment.

WIRELESSPT holds over 100 related patents and has the independent R&D capability for industrial wireless charging products ranging from 10W to 30kW. It has long provided stable and reliable non-contact power replenishment solutions for mobile devices such as AGV, AMR, and inspection robots, and is familiar with the installation structures and on-site renovation pain points of various automation equipment. For industry challenges of narrow vehicle bodies and existing renovation, WIRELESSPT's split-type wireless charging solution adopts a controller and coupling coil separation architecture, splitting the charging unit into two parts, fundamentally breaking the installation space constraints. The receiving end coupling coil is thin and compact, which can be embedded in the gap of the shuttle vehicle chassis or the limited area at the bottom of the AGV; the power controller is flexibly arranged on the side or top of the vehicle body, not limited by the narrow space of the chassis. There is no need for radical changes to the vehicle body structure, no need to redesign the frame, significantly reducing the renovation difficulty, duration, and cost. It is the preferred solution for upgrading existing automation equipment.

In high-density vertical warehouses and scenarios with dense storage of four-way shuttle vehicles, this advantage is particularly prominent. The shuttle vehicle itself has a low height and saturated internal component layout. Traditional contact-type charging guns and integrated wireless charging modules are difficult to find suitable installation positions, and there are often problems such as deviation in positioning, failure to connect, and wear on contacts. WIRELESSPT's split-type wireless charging, with thin and easy-to-embed coils, supports static fixed-point parking power replenishment, and the robot can automatically charge when it stops, eliminating the need for manual insertion of the charging gun and alignment calibration, and is suitable for 7×24-hour continuous operation. It is also compatible with multiple power specifications and can match various models such as small autonomous AGV and heavy shuttle vehicles, meeting the diverse power requirements of warehouse scenarios.

In addition to shuttle vehicles, the solution is also applicable to various low-profile and compactly arranged mobile robots. For existing AGV that has been in production and operation for many years, enterprises often do not want to stop production for long-term renovation. The split-type solution supports lightweight addition and has a short on-site construction period, causing little disturbance to the production line and warehouse operations, and can be renovated in batches to ensure business continuity. The entire system has a fully sealed structure and good protective capabilities, can cope with common working conditions such as dust and humidity in the warehouse, has no exposed contact points, avoids plug wear, sparking, oxidation and other faults, and significantly reduces the post-operation workload.

The success of an automation project ultimately depends on its adaptability. Many charging solutions have good parameters, but due to installation size limitations, they can only be adapted to a few standard models, with poor versatility. WIRELESSPT's split-type wireless charging returns the installation freedom to equipment integrators and end factories, changing from "equipment adapting to charging" to "charging adapting to equipment". Whether it is the selection of compact vehicle bodies for new projects or the unmanned charging upgrade of existing AGV and shuttle vehicles, it can be flexibly arranged. Based on years of experience in industrial site implementation, WIRELESSPT can also provide customized selection and on-site technical support according to customer vehicle body drawings, installation space, voltage and power requirements.

In the trend of widespread adoption of dark warehouse and dense vertical warehouses, the adaptability of the energy replenishment solution directly determines whether the automation system can run stably. If you are currently facing problems such as insufficient space and difficult modification for charging in AGVs and shuttle vehicles, WIRELESSPT's split-type wireless charging solution offers a lightweight and highly reliable unmanned charging solution for scenarios with limited space, helping to truly achieve uninterrupted unmanned operation in warehousing and logistics.